Facilities

wax injection & Pattern Assembly

wax injection image
wax injection image
wax injection image
wax injection image
pattern assembly image
pattern assembly image

Centrally air-conditioned and well equipped Wax Pattern Shop, with Fully Automatic and Semi-Automatic Wax Injection Presses.

Shelling

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shelling image
shelling image

To produce shells of consistent quality. We have developed a centrally air-conditioned and humidity controlled Shell Room with modern robot and equipment for building strong shells using Colloidal Silica and Ethyl Silicate slurry systems, and highly reliable Boilerclave for de-waxing.

Melting

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melting image
melting image

• High frequency environmentally friendly Induction Melting Furnaces with dual track of 450 Kg for Ferrous and Non-ferrous alloys.
• Semi-automatic conveyor for pouring liquid metal into pre-heated shells.

Fettling

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fettling image
fettling image
fettling image

• Pencil Hand Grinders to Heavy Swing Frame Grinders, Abrasive Cutting
• Laser Welding, TIG Welding
• Ceramic Blasting, SS Shot Blasting, Glass Bead Blasting
• Straightening
• Laser marking machine.
• Automated Pickling and Passivation plant.
▪ Electropolishing plant

Heat Treatment

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heat treatment image
heat treatment image

• A battery of Muffle, Gas Carburising, Forced Air Circulation Tempering furnaces, for a variety of heat-treatment operations like normalising, annealing, stress relieving, case hardening, oil quenching, water quenching, tempering and with arrangements for automatic temperature control and recording.

• Induction Hardening Facility.

Machining

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machining image
machining image
machining image

Our machining center is one of our major strengths, top technology to suit every need in machining and deliver consistent quality. • Tool Measuring and Pre-setting Machine
• Tool Balancing and Pre-setting Machine
• Turning Centers
• Vertical Machining Centers
• Advanced Multi-Tasking Machine including 7 Axis Machining Center

Quality Control

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quality control image
quality control image
quality control image
quality control image
quality control image
quality control image
quality control image
quality control image

Best in line quality control equipment and processes allow confirmation to the strict specifications at every stage of production.

Chemical Laboratory: Well-equipped Laboratory with Spectrometer for analysing chemical properties.

Physical Testing Laboratory with
• Universal Tensile Testing Machine
• Impact Testing Machine
• Hardness testing Machines (Brinnell, Rockwell and Vickers)
• Salt Spray Testing Chamber for Corrosion Testing (CRC test)

Metallographic Laboratory: Metallurgical microscope with arrangements for photomicrography, micro-hardness testing and Image Analysing.

Standard Room: Air-conditioned and fully equipped Standard Room with
• Carl Zeiss make Coordinate Measuring Machine (CMM)
• Contouroscope to measure surface roughness and radius
• 3D optical scanner

Wax Testing & Development Lab for development and process control of pattern waxes, including checking of wax properties.

Shell Testing Laboratory: Complete range of testing facilities for checking ceramic and refractory materials, process control and development of shelling systems including modulus of rupture testing.

Non-Destructive Testing: In-house facilities for Magnetic Particle and Liquid Penetrant Inspection and well developed recognised ancillary facilities for Radiography.